Technical Description of OBD-II Trouble Code
The circuit for the reductant injection air pressure sensor A is experiencing intermittent issues.
What does that mean?
This diagnostic trouble code (DTC) is a generic powertrain code that applies to many OBD-II vehicles (1996-newer), including BMW, Mercedes-Benz, Dodge, Sprinter, and others. The specific repair steps may vary depending on the year, make, model, and powertrain configuration.
A stored code P2041 indicates that the powertrain control module (PCM) has detected inconsistent voltage in the reductant injection air pressure sensor A circuit. Consult a model-specific service manual to identify the “A” circuit.
The catalyst system is responsible for reducing exhaust emissions, and some applications also have a NOx trap.
Exhaust gas recirculation (EGR) systems further reduce NOx emissions. However, larger and more powerful diesel engines cannot meet strict U.S. emission standards with just the EGR, diesel particulate filter/catalytic converter, and NOx trap. This led to the development of selective catalytic reduction (SCR) systems.
SCR systems inject a reductant compound or diesel exhaust fluid (DEF) into the exhaust before the diesel particulate filter, NOx trap, and/or catalytic converter using the reductant injection valve (solenoid). The precise timing of DEF injection improves the performance of the filtration element, prolongs its lifespan, and reduces harmful exhaust emissions. The PCM or a stand-alone controller monitors and controls the entire SCR system, including the O2, NOx, and exhaust temperature sensors, to determine the optimal time for DEF injection. Accurate DEF injection is crucial for maintaining acceptable exhaust temperature and optimizing pollutant filtration.
The reductant/regeneration supply pump pressurizes the DEF in the liquid reductant system when needed. The PCM monitors the supply pump voltage for consistent fluctuation and load percentage. It also monitors one or more pressure sensors in the reductant supply system to detect any leaks.
If the PCM detects erratic or intermittent voltage in the reductant injection air pressure sensor A circuit, it will store a code P2041 and may illuminate the malfunction indicator lamp (MIL). Multiple ignition cycles with a failure may be required for MIL illumination.
What is the severity of this DTC?
A stored code P2041 should be considered severe and addressed as quickly as possible. It could disable the SCR system and potentially cause catalyst damage if the underlying conditions are not resolved promptly.
What are some of the symptoms of the code?
Symptoms of a P2041 trouble code may include:
What are some of the common causes of the code?
Possible causes for this code include:
What are some P2041 troubleshooting steps?
Ensure that the reductant/regeneration supply system is not losing pressure internally or externally. Activate the pump to create pressure and inspect the system for external leaks. Use a fuel pressure tester to manually monitor reductant system pressure. Check the supply pump and injector for any leaks, which must be repaired before proceeding with the diagnosis.
To diagnose a code P2041, you will need a diagnostic scanner, a digital volt/ohmmeter (DVOM), and vehicle-specific diagnostic information.
Refer to your vehicle information source to find a technical service bulletin (TSB) that matches the vehicle’s year, make, model, engine size, stored codes, and exhibited symptoms. A relevant TSB may provide helpful diagnostic information.
Use the scanner connected to the vehicle diagnostic connector to retrieve all stored codes and freeze frame data. It is advisable to record this information before clearing the codes and then test-drive the vehicle until the PCM enters readiness mode or the code is reset.
If the PCM enters readiness mode, the code is intermittent and may be more challenging to diagnose. In such cases, the underlying conditions may need to worsen before an accurate diagnosis can be made.
If the code is immediately reset, the next step in the diagnosis involves consulting your vehicle information source for diagnostic flowcharts, connector pin-out charts, connector face views, and component testing procedures/specifications.
Step 1
Use the DVOM to test the reductant injection system pressure sensors according to the manufacturer’s specifications. Consider components that do not meet the maximum allowable parameters as defective.
Step 2
If the reductant injection pressure is within specifications, the code P2041 persists, and the sensor in question is functioning correctly, use the DVOM to test the input and output signal circuits between the sensors and the PCM/SCR controller. Disconnect all controllers before conducting the DVOM tests.
