Popcorn/Hardcut limiter Mercedes-Benz C250 DELPHI CRD3

One of our customers asked if we could create a popcorn/hardcut limiter solution for his customer’s C250 equipped with a Delphi CRD3.

After some revisions, we ended up with a working popcorn/hardcut limiter solution for the CRD3 platform.  However, this customer didn’t share a video with us regarding the popcorn/hardcut limiter.

If we do receive a video for this particular solution we will update this post with the provided video.

Hardcut or popcorn limiter is nothing more than disabling and reinserting certain fuel amounts for the desired rpm, this is done usually on very high rpm to avoid issues. Like we have pop and bang / burbles for petrol-based engines we have popcorn/hardcut limiter for diesel engines. However, the popcorn/hardcut limiter sound that is produced on diesel engines is very different from that on the petrol-based engine. The reason for this is that diesel fuel can’t be ignited in the exhaust by itself, we need to cut and reinsert fuel back, this is done very fast and thus creates a kind of popcorn sound from the exhaust.

VehicleType = Passenger car

VehicleProducer = MB

VehicleSeries = C-Klasse

VehicleModel = 2.0

VehicleCharacteristic = C250

VehicleModelyear = 2011

EcuUse = Engine

EcuProducer = Delphi

EcuBuild = CRD3

EcuProdNr = CRD3-651-WMA4BD3-212WA-150kW-4CSLPR2S-EU5OP_RH-EF-05A_ME121101

EcuSoftwareVersion = 6519020001

EcuSoftwareVersionVersion = 6519038320

EngineType = Turbo-Diesel

EngineDisplacement = 2.0

OutputPS = 203.9

OutputKW = 150.0

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