P0402 Exhaust Gas Recirculation Flow Excessive Detected

Technical Description

Excessive Exhaust Gas Recirculation Flow (EGR) Detected

What does that mean?

This diagnostic trouble code (DTC) is a generic powertrain code, which means that it applies to vehicles equipped with OBD-II. Although it is a generic code, the specific repair steps may vary depending on the make and model of the vehicle.

EGR stands for Exhaust Gas Recirculation. It is a component of the vehicle emissions system and is used to reduce combustion temperature and pressure in order to control Oxides of Nitrogen.

The EGR system generally consists of three parts: the EGR valve, an actuator solenoid, and a differential pressure sensor (DPF). These components work together to deliver the appropriate amount of recirculation based on factors such as engine temperature and load. The P0402 code indicates that the OBD system has detected an excessive amount of EGR.

Symptoms

You may experience drivability issues, such as the engine surging off idle. There may also be other symptoms present.

Causes

A code P0402 most likely indicates one or more of the following:

  • The DPFE (differential pressure) sensor is faulty and needs to be replaced
  • There is a blockage in the EGR system, most likely due to carbon buildup
  • The EGR valve is faulty
  • The EGR valve may not be opening due to a lack of vacuum
  • Possible Solutions

    When encountering a P0402 code, it is common for individuals to replace the EGR valve, only to have the issue reoccur. The most likely solution is to replace the DPFE sensor.

  • Check the voltage at the DPFE sensor both at idle and when the EGR valve is open
  • Replace the DPFE sensor
  • Related EGR codes: P0400, P0401, P0403, P0404, P0405, P0406, P0407, P0408, P0409

    More Information

  • FordF150.net Forums
  • Professional Service Options

    When facing p0402 error, you have two solutions:

    Option 1: Mechanical Repair (Recommended)

    We highly recommend solving this issue by repairing or replacing the faulty sensor, wiring, or related mechanical parts.
    This ensures your vehicle operates as designed.

    Option 2: Permanent p0402 DTC Deletion (Alternative)

    If mechanical repair is not possible, we offer a professional service to permanently delete p0402 trouble code (DTC) from your ECU.

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